Toyota 830 motor

I am having problems with my Toyota 830. When I turn the machine on, the wheel will turn, the needle will move up and down a few times slowly and then I get a motor lock alarm. Sometimes, I can hit the stop button and it will be fine and ready to sew. Other times, the motor lock alarm will sound again and I have to shut the machine down and try again. I have purchased a motor from another 830 that is being parted out and tried it. At first it seemed to work fine, but then it started doing the same thing - just not every time I turn it on. I have switched the original motor and the newest back and forth. The newer motor definitely works best but it is unreliable and I am afraid that is on it's way to the same end.

I have spoken to 2 different techs and they have different opinions. One feels like it is quite obvious that it is the motor - he's seen it many times. The other says that he has never seen a motor failure and feels like it is probably something else. Both technicians have a tremendous amount of experience, so this makes it tough to know which direction to turn.

I am trying to locate another motor since this newest motor did come from an old 830 that is being parted out - it very well could be bad as well. I will be able to return it and get my money back. Does anyone know where I might be able to find another one to try?

Has anyone seen this problem before and have any suggestions as to what it might be. If I felt like it was something that could be repaired, I would have a tech come look at it, but I'm afraid it will just come down to discontinued parts.

AJST's picture

The motors on these machines rarely go out. They do, but it is rare. If you changed motors and you are getting the exact same symptoms I would suspect the power board or main board. I dont know of any way to test the boards other than to replace them or have them repaired.

Other things you might try:
1. Re-seat your connections. Unplug and replug all the wire connectors on the boards.
2. Re-set or re-intialize the machine to its default settings.

AJ’s Stitchin’ Time
Dennis Wilson
Embroidery Machine Technician
ajstitch.com Dennis@ajstitch.com

Thanks Dennis for the suggestions. Would I be able to swap out a main board from an older machine as well if we determined that was the problem? I'm assuming these parts are also obsolete as is the motor.

AJST's picture

I am not sure about the board swap. I wouldn't thnk that it would hurt especially if it is coming off of a parts machine. Check and see if it gives you a software version on the board.

The boards are pretty much obsolete. If you cant find one on a parts machine there are places that can repair the board. It will probably cost more than the machine is worth.

Thats too bad because the machine is a great running machine.

I'm not an expert on this machine, but I have worked on several (mostley the mechanical parts).

AJ’s Stitchin’ Time
Dennis Wilson
Embroidery Machine Technician
ajstitch.com Dennis@ajstitch.com