structured hat help

Hi, I'm a newbie and having trouble embroidering a 5 panel structured hat. Any help in needle size or other tips would be appreciated. The material is very stiff and the backing is like a heavy buckram. Thanks, in advance.

Thank you, Jennifer. Someone had e-mailed me the same suggestions and it helped alot. They are definitely not my favorite type to stitch.

I would recommend using a Teflon Coated 80/12 needle, slow down to @600 spm and work up. Embroidering a 5 panel has always been great, have more registration problems with low crown 6 panel hats due to seam in center but have learned to work around that. Also we do not use any backing on a "Structured" Cap" They have always sewn out very well without. :cool: